HomeMy WebLinkAbout975 TRENTON WAY - Building Permits0.1ECTRDOflESS: (37S TRENTON WY
OWNEH'$NRME: GOUGH, JOHN D II
nooeess: GOUGH, ROHIN C
975 TRENTON WAY
COSTA MESA,CA 92626
AflCN/ENGINEEN: 7S4% 557-4067
ROOXE55:
UNIT:
FLOOD; X 47
NEG.NO.:
UNIT:
eenminee: CENTURY ROOFING COMPANY ( 719 ) 722-1989
nooness: z531 ALDER LN
C.M. CA..92627
UCENSEO CONTflpCTOfl UECLANAiION: I �ereby aliirm Ihal I am liCensed unU¢r prOn5ion5 aI Chapfer 9(tomm¢nCinp wi�h Settion
70001 al �rvision 3 al Ihe Business antl Professions Code. an0 my license is in lull lorce ana effect.
ciTvuc.:059104 lsTaTeuc.:674012pi. B1ASS`C39 EXP; OS/95
�Oa .: �=� —`� Signalure'. {���� �
PNENS' COMPENSRTION OECLi1flFTI0N: I her¢by a��irm Ihai I Aave a cetlifiCaro oI mn5enl Io Sell-inSurB ar a tehifiCale o� WorkCrS'
Compensation Insurance. or a cenAietl cooY ��ereoi (Senion 3800. La�. C�.
POLICY NO.: E%P. OATE:
COMPFNV:
❑ CeNIieO copy is �ere0y tumishetl. ❑ Certi�iea copy is �iled with [�e city Builtling Division.
�atet Ap0licant
E%EMFfION PPOM WONIIEBS' COMPENSRTION �ECLAflRTION: (T�is sedion nee0 wt Oe mmpleted i� Ne permil6 ta ane hmMreU (5700) or less�.
I cetlily thai in Ihe pedormance a� ihe work tor which t�is permil is issuetl, I s�all noi em0loy any De«n in any manner so as to b¢come
t lo U^ WOBers' Compen5aiion Laws oi Calilomia.
Date: � �� Signature'.
OiICE: II, after malting Inis declaralian, you shoultl become sublecl to t�e Workers' fAmpensation provisions of ihe Lahor
Cotle. you musl forlhwit� com0ly wi�h such pmvisions ar t�is permi� shall be EeemeO revoketl.
CONSTPUC710N LENDING AGENLY: I here�y allirm I�at Ihere is a consimction tentling aqenLy for ihe peAormance of ihe work for
which tnis vermit is i=_sueA ISecuon 3W7, Civ. C).
�ENDEX:
POOflESS:
CITY OF COSTA MESA — BUILDZNG PERMIT PERM NO; B 06403?
PERMIT NO: B Q69033 PLAN CHECK NO: N GOVT; N SUPP; N
CONSTRUCTION TYPE; V—N PERMIT TYPE: STR PURPOSE: ALT
JOB DESCRIPTIOP7 : T/O G RESTH 6 REROOF W/COMP, SHIr]GLES SQ FT: 4,320
CLAIM VALUE: 4,320.00 CALC—VALUE: 4,320.00 GROUP OCC; R-3 /M-1
COMMENTS: SMOKE DETECTORS REQUIRED PER THE 1991 EDITION OF THE UBC
**�r�-*�r�*�r*�r*�r�r#�c**��r**�r**+r�****+t**�*�r**+r*********+��r���***�*�;��r+c��**�c*+�+�**i�*��:#r*
2 O N I N G R E Q U I R E M E N T S
S E T B A C K S
------------ MAIN BUILDING ---------- --------- ACCESSOAY BUZLDING ---------
FRNT; FT IN REAR; FT IN FRNT; FT IN REAR; FT IN
LEFT: FT IN RGHT; FT IN LEFT: FT IN RGHT; FT IN
PARKING RE�• PROV; PARCEL: 14105294 ZNE; REF NO:
PLANNING N 'I'ES>
i
iE iE if iE if i! iE if it iE ic iE iE fE iE it #!E iE iE if iF?E i! if it if 1E 1E if jE it 1E iE if if iE iE iE iE±f ±k # iE it iE # iE jF!! 1E iE iE iE ie iE iElE iE i! 1E iE �K iE !E iE?E iF iE if if # iF # if iE ## iF
D E V E L O P M E N T S E R V Z C E S R E Q U I P. E M E N-T S
ZONING APPROVED HY DATE; '
BUILDING APPROVED BY ; DATE:
APPLICATION ISSUED HY: �� DATE: , � ��l
ihfEiEit�EfliEiEiFifiE1E#itiFifffiEiEifiPk3F�iF��E�l1�iF'��t�t�t. 'x'i��'t�t�FiF�{F��1'iFiFiFiEiEiFiFiEifki6ifit +t- � +t 1
k1fiF1ElEiEitjfiEiEikilllifllfEiE�FklfiEifilifiPltitiEikilifiElElhifikiFV.�iEiflEiEiEif�FlFifM#iEiEikit#i.'iEfE1ElEifififiFiFifitkYciEif 'ifiE�1'ifMkieit
LEGALIZATION;N F E E S U M M A R Y STRUCTURAL SECMENT:Y
OWNEPBUILOEBDELLRBR7IDN: IhereUyaffirmlhatlame�empiimmt�eConiractors'StateLicenselawtor�hatollowinpreason BLDG PMT PLUMBING ELECTAIC MECHANIC FIRE SMIP/RES GRADING
(SetliOn 7031.5 Busine55 an0 PrOteuiOnal COGE: Any tily al Wun�y which r¢puire5 a Oe�mii Ia tonS�mC�, aliet, improve, tlemolish, Or p ERM Z T % 2. 0 �
repair any 5Vu[ture. priar la ils issuance, also requires t�e applican� lor suc� permit to �ile a 5ipne0 statement ihai he/she is licensetl 5 �
Oursuanl lo I�e pmvisions ol t�e ConVacmrs' Stata License law (Chapcer 9(commencing with $eclion 7000) ol Division 3 al ��e Business
ana Pml¢Ssions Coae) ar Ihai h¢/She is exempl i�erelmm antl Ihe �asis tor tfle alleged erempiion. Any violalion ol $eClion 7031.5 by pLA
any applicant lor a Oermil subjetls ��e applicant to a civil penalry of not mom tAan five �unOreO tlollars �5500�. j S$
m n i n will h w M n Ih B U I
I w f n r en or m em lo ees with wa es as their sole ca e Sato , Uo t e o, a tl e
. asonero Ie o D
7 7 Y Y Y 9
71 r f I i n 44 in ana PmfessionalCotle: The Coniractors' State License Law
❑ sirucwre is not intennea or o e eo or sa e(gect o 70 . Bus ess TOT
tloes not apply la an awner of a pmpeny who �uilds or imDmves t�ereon, anE who Goes such xrork Aimseli/herseH or thmupA
his or her own emDloyees. pmvidetl �ha� suc� impmvemenis are not intenCetl or aflereG �or sale. II, however ��e buildin9 or
impmvemen� is soltl within one year o� complelion. t�e owner will have ihe burtlen ot prOving Ae/ihe Aid noi Uuild or impmve R E V
br ine purpose of salel.
I, as owner oi ��e pmDerty, am eKclusively conVac�ing wilh licensetl [onVaclors to cons�mct the projec� (Sec�ion 7044, Business
❑ antl Pmfessions Coee: The Coniraclors' Stale License Law tloes no� apDry la an awner ol Omperty who �ml�s or improves tAereon
N
UE FEE
NG— V—> —
LDI DI PERMIT ISSUE P N
LA CHECK
ALS----> 72,50 0,00 0,00
ENUE DIVISION TOTALS--> COLLECTED:
BLDG PMT PLUMHING ELECTRIC MECHANIC
72,00
SMIP/NON—RES
TOTAL PAID DUE
72.5�0� 72,50 ,00
V r
72.50 OCER/SHORT: ,00
FIRE SMIP/TOT GRADING PLAN—CHECK
,50
anEwhoronVacl5lorsuchprolect5wi�haconiracbr�5�licenSeDursuanllatheConVaclor5 Slai¢La¢nseLaw�.lamaware �..�,*,*.x.�.,K.*,�,�.*„k,�,*.*,*.�.�*,*,.��,*„**�,�*,K,,�,K,**�,*,*,*�,******,�**�*******,F***********************
thal 0��� ol t�eir Worker's Compensation insurance shoultl be pmvidetl to me.
� I am exempt un0ei Section: B. 8 P. C. I N D I V I D U A L F E E B R E A H D O W N
�or mis reason: T Y P E
Oate: Ownec
I ao here0y cenily i�at I am aware ol an0 untlerstantl ihe requirements ol Calilomia Heatt� antl Salety CoOe Sections 25505, 25533, and $ FR
2553a antl ��at I or any Iuiu�e builEinp acupani willlwill nat (circle ane) need to comply with saiG staie cotles and Ihe requiremenls tor a
permil br cOnslmclion or modification Irom ��e Air Oualily ManaBement OiSVict. qesitlentul con5imction apDlica�ion5 are eaempt �mm
�hese D�ovisions.
oare�. noor=��c
I nereoy cerldy Inal I have reaelnis applicalion an0 slate Ihal Ihe above inlormation is correci. I agreeto comDN`M1'��� all cily anA counly
ortlinances ana s�a�e laws relaling Io Ouiltlinp constmction antl �ere�y aulhorite represen�atives ol I�6 ciry Io enier upon �he above-mentionetl
pr etly IorinsDec�tion ^Ourposes.
Oale' `� �-"1 Signat ' ��
nver s License or Social Security +:
�6<b<6 W�me—Builamg: Green—Code Enforcemenp Canary—ApplicanC Pink—Revenue: Gol�enro0—Assessor
QTY D E S C A I P T I O N
4320 REROOF BY VALUE RESZDENTIAL NOZONE
S�iO�CE �'����1"OR
R��UIR�� .�
a
UNIT COST
1,00
TOTAL COST
4,320.00
ei oe+bssia-ooibsati ��c�t
DAT£: J9/29/94 TIf4�: 10:12
_,+
�CONSTRUCTION AND PLANNING POOL & SPA
APPROVAIS Permit# Date Inspector AppAOVALS Permit�k Date Inspector
t. Temporary E�ettriwl Service or Pole 52. Pool & Equipment Location �
2. Soil Pipe�Undrgrnd. 53. Steel fleinforcement
3. Electrical Conduit Utility�Undrgrnd. 54. Forms
4. Electrical Conduit�Undrgrnd. 55. Eiectrical Bonding
5. Steel Rzinforcement 56. Rough Plumbing & Pressure Tzst
6. Electrical UFER Gmd. 57. APPROVAL TO COVER-GUNITE
7. Footings 58. Electrical Cqnduit�Undrgrnd.
8. Foundation �, 5S. Gas Pipe, � Undrgrnd., Test •
9. NJater Pipe-Und�gmd. • 60. Backwash Lines, P�Trap, G' Ur.drgrnd.
10. Structural Floor System 61. APPROVAL TO DECK
11. Proper2Y Sewer Line & Ho�se Connection 62. Backwash & Receptor�Pinal
12. Sewer Cap 63. Heater & Vent�Final
73. Roof Drains G4. Plumbing System - final
14. flough Plumbing 65. Electrical-Finai
15. Rough ElectricabConduit 66. Solar SYstem�Finai
76. Rough Electric Wiring 67. Fencing & Access Approva!
17. Rough Wiring S�gn 68. APPROVED FOR PLASTERING
78. Rough Electrical-T Bar Ceiling 69. POOL/SPA SYSTENiS FINRL
19. Rough Heating & Air Conditioning FIRE DEPT. REQUIREMENT
20. Rough Factory Fireplace APPROVALS Permit #
21. Ouas, in Structure 70. Underground Hydro
22. Ducts, Ven[ilati�g 77. Product Piping f�Gas OOiI
23. Gas Pipe�Rough & Test 72. Underground Flush
24. RoofFraming 73. Underyrnd.Stora9eTankOGas ❑Oil
25. Roof Sheathing �e..3-R y�L�/�!� 74. Overhead Hydro
26. T�Bar Ceilin9 45tructural} & Nionocoat 75. Dry Chemieat
27. Frame and Flashing 76. Dry Standpipe
28. Laihing & Siding 77. FIXED SYSTEM FINAL
29. Insulation 78. FIRE PREV. FINAL
30. Dry�vall Nailinq HEALTH DEPT. REQUIREMEiVT
37. Plaster 8rown Coat � 79. FINAL INSPECTION
32. Elecvical Power Meter�Final 80. FOOD CERTIfICATE ISSUED
33. Final Elec;ric Notes: ,
34. Final Heating & Air Conditioning
35. Final Gas Pipe-Test . �
36. Hood or CanopY '
37. Final Factory F��epiace �
38. Final Plumbing
39. Water Service-Final
40. Gas Service-Final
41. Solar �omestirFinal
42, Backflow Preventer
43. Backflow Irrigation
44. Landscape Irrigation SYscem
45. Sound Aitenuation
46. Handicap Regulations
47. FINAL STRUCTURE & 6UILDING /eJ ���l�7tJ �Gj�.-
{ 0 �/
46. FINAL PLANNING
49. E�ectric Release :o Edison
50. Gas Release to Southern California Gas Co
51. CERTIFICATE OF OCCUPANCY
No. Date
' h ��� JSb°,ar
Applieant to til� in all spaces within heavy Oortler lines antl zign all aOPropriate tleclara�ions. C`
CITY OF COSTA MESA PERMIT NO'./ - ' TRACT NO. LOT NO. BIDG. NO. - � --�- - --� - _ _.
CONSTRUCTION PERMIT � �7'/.S�o � + - � � ' �
Project Address � ^� TVPE OF CONSTRUCTION . '� � � I�J42 %IO�/B2 � I 5.5� T�,:
_ .._ .. _ ..��i.
�Owner - ll...�.� ` Phone � _y 3n�G New -;O ao� - �� a�TERarioN ' l�/�=- . -,- . . - •.. _ _ - _ � . - .
�.Addfett-'q �l/✓' A��.. _ IJS2EPAIR ❑�CONVERSION ❑DEMOLISH � �� _ . ._ I
` Arch/En9.- License No. '❑ O'rhiER S ZONiNG REGULATIONS':
DESCRIPTION�OF�WOR - A'P' � ' � �
� ! Addl255' ' . .. . . .. _ - . - (a. IC. � ZONE -' "' ' - PLNG. REF. � ." . . -
M � Contractor ', �„� - - Phone - EOFPERMIT ",-� - � - �� ' -' � B � ' - - Ta BUILDING
� . . + SETBACK T. _ PROPERTV.LINE�-
AddIe55 ^( W �� �� GRADIN r POUNDATION- ❑ STRUCTURAL .SIDE VAR�
LICENSED CONTRACTOR" ECLARATION .. � ��TENANT � ELECTRICAL PLVMBING.OMECHANICA � SEoevA
� :I he�eby atfl�m th:.t I am lice setl'antler provisions of Charter 9(com- - . . RIGHT
� �mencing -with-section � �000� of Division 3 of tha�-Business- anC- ❑ OT.HER -'- '
\ �Professlons Cotle, antl my license is In full forte antl etfect. ' ' REAR VARD (TO P/L)' "' ''' ' ' -
C_ � y -. ' PROdECT DESCRIPTION
'License ss � Licens - - " � PKG: SPACE'REQ." - ' PROVIDE� -
�Date1'�i)�' F c�:.5.�� e . • . SQ:�FT. ' �. ' _,�' ' _._" ' ' _ -
�WORKEpS' COMPENSATIONrDEC RATION _ �. ��� .'�OCCUPANCY_CONSTRUCTION TVPE • � �STREET'WIDTFi "PARK FEE S,`..
�I hereby affirm thzt I have a certifi ate oi consent to self-insure or a --' '- "- 'ZONING-APPROVED BV ' ' DATE � - --
�certificate of Workers' �Compensa[ion Insurance,-or a-cerpfietl"copY ���VACUATION � ' � ZONE _ _ - -
:SPECIALCONDITIONS:- '- -" -" - '-
thereof (Sect n 3800, �ib. C.). ' �.GRADING CU. VDS. ACRES � �
�QoIicYNo." 'a�..i./a"ComPanY�/�M��=.S ." _ '_ _' ` ' ' _ ._ . .. . ._. ...' " " '
��.Certtfieticopyisherebyfurnishetl._. .._ __ ._ _ i.:i REMARKS: ' _ . . __ � -
.� Certitietl copy ivtiletl with ihe city Builtling Division. , , - ��" '- - -' ' '"��' " - ,' -" ' , - "' `
jEXEMPTION'FROM'WORKERS' COMPENSATION OECLARATION ' - �- -- - j� `
�(Shis seCUon neetl �not b2 cOmpletetl if the_pe�mit B fo� one huntl�etl � - � - ` � , • � �. ' _ �n �
1§CerCif�that5inthe � �• � "�• ' " � ' " r' � ' - - _ __ '� :
y perfo�mance of the wo�k tor which this pe�mit Is ... .
'i55ueC, I shall not employ any pe�don in any manne� zo az�lo become PLUMBING ' -" ':�PLAN CHECK ' ' rELECTRICAL "�" " -PLAN CHECK - �
'subject to the Workers' Compensat�on_Laws of California. '� �' ` -
�Oate Siqnature BATHTU95 -' � SHOWERS" " - - ' - - -'- - --- - � - - _ - -
r .
�NOTICE: If after making this tleclaratlon, you shoultl bemme,subject TOILETS.� , � ; -.URINACS ---- •--'-^-- - 'GENERATOR -- � � � - _.. _ . }
�to the Workers' Compensatlon provisions of the Labor Cotle, you must " 0-1'KW� 1 30 KW " �^ - r^-
;fOr[hwith mmply with such p�ovi51on5 0� LM1is _ . iTRANSFORMER i
permit shall be tleemetl LAVATORIES DOUBCE LAVS -- APP�IANCE 10-50 KW_50+ KW -! .
revoketl..___ ._._ _ l._._ - 'KIT. SWKS"' - ' - '^ DISHWASHERS - ' ' -- � � MOTORS- - � � �
�CONSTRUCTION LENDING AGENCV �� � ' '0-1�HP_310 HP--- - - � - --
I hereby affirm that there is a construction lentling agency for the per- SERVICE SINKS � SUMPS -� --- �} ._ J UNC..SOLAR) .. 30-50-HP 50 +_HP: ��' � �'
(formance o( tne wo`k for which Ihis permit is ISsued (Section 3097 -
- "�,.
�Civ. C:7'. "'.. . "' _ ' '_ "" "'" ". .. _.... . _ . _ . . _: , . . .
!L.entler's Atltl ess �� � " ORIONKING FOUNTAIrys FLOOR-DRAINS' � -�- _ _ �GASTUBESIGry50UTLETS=:-SWITCHES � `: �-- - ;
OWNERBUICDER'DECLARATION- -^- -- - ^ ""� �
`INTERCEPTORS- '�-�CLARIFIERS - '� " ' ' -' `P�LEL-IGHTS-- --- � � --�� `
�I hereby a(firm that 1 am exempt from the Con[ractor's License Law for -
�tne-followinq•reason ($ection�]03L5-BuSiness-antl-Pro(es5ion5•Cotle:� -$WIMMWGPOOC"""^PTRAP --• � - � --- 'ppLES"- �" METEREp"$VB�� - "
Any cily or county which requires a permit [o construct, alter,
'improve,-tlemolishorrepairany-structure,prlorto-itsissuance,alsore- yyqTERSERVICE-- "A�TERATION'— - - -,VANELS - �MAIN �SVB- - ±
quires th¢ ap..li['anl fo� suclt pe�mlt to (ile a siqnetl statemen[ that he • �
is Ilcensetl' pursuant to•the provisions of the�Contractor's License l.aw GAS SERVICE- - OUTCETS" ' - ' ' ' '-SERVICE- � • - �- �- � -- .-P.INP' '��-- � -
!(Chapter 9(commencing with Section �000) of Division 3 of Ihe
�Business antl R'dessions Cotle) or that he is ezempt therefrom antl lhe yyqTER HEATERS" ' ' BTU OUTPUT - - -(^ -- f � � - - � - - - � - - -- - � -
basis for the allegetl exemption. Any violailon of SecNon 7031.5 by - �
�any applicant for'a-permit subjects�the applicant to a�civil penalty �� - ' ' "'. ""`- "
"SEWERCONNECTIONS' ' --�- � - - � � --- �-� --• - - -'--
:of nol more �han five huntlretl tlollars ($500). � � � � � � �
+� 1, as owner of'the property, or my employees viitM1 wages as Meir SOLAR TANK- - COLCECTORS - y -�-- - -- - � �- -- — — - � - - - _ .
, ... .
'sole compensation, will tlo the work, antl the structure iz not intenGetl � ISSVE PEE -� - -- -- - - � � - - -� -� � - f
or otferetl for sale. (Section 7044, Businesi antl Rafessions Cotle: The � SOLAR PIPING SVS. ��-' "
'ContractoCs License Law tloes not_apply to an owner oi a property . `� +
�who builtls or improves [hereon, antl who tloes zuch work himself or ' ISSUE FEE" � '� ' " � ' - :�APGLICATION-APPROVED BY - - ..:DATE ._. .. �
�th�ougtt nis own employees, provitletl tbai such improvements are not
intentletl or of(eretl for sale. If, nowever, the builtlinq or improvement MECHANICAL � � PLAN CHECK � � �SUMIVIARV�OF�FEES i
�is5oltl within one year of completion, Ihe owner will have the burtlen . . . y, 4 I
�of Drovin9 he tlitl no[ builtl or improve for the purpose of sale). - - - - ' - - - ' BUILDING -. _ . - . . _ .. .. _
:0 I,• as -�owner of the property,-�am exclusively contraCting with HEATING SVSTEM 0-100.000 BTU , PERMIT E ' SMIP $
AND DVCTING' - � .
licensetl contractors to construct the prolect (Section ]044, Business �p0,000�+gTU � ! pLAN CHECK E � �PERMIT,� � ^ �
antl� Profeszions-Cotle:-The Coniractor's-Lirense �aw tloes.not apply to ' _ _ ._ �— ' i55UANCE. E'
,an owner of property wM10 builtls or imp�oves theteon, antl who con- REFRIGERATION 0-100,000 BTU � ' PLUMBING4 .� .. � �
'tracts-from such-projecls-wi[h a-mnGactor(s),Ilcesnatl-.pursuant to SVSTEM �- $ "'�'GRADING� E'"
jtM1e ContractoYs License Law). 300,000.+ BTU ' � �� PLAN CHECK E � - ^ '� �- . �' - ,
`�lamekeinptuntler'Section ' - ' B.-&'P.C.forthis' BOILERS BTU � �ELEGTRICA�-'$�'.-' ' --a�/'-� - !
- �-PLANCHECK §— _ MIGROFILM$ -
reason " '- " - " '- ' .. ... . .
SVSTEM REPAIR, ALTERATION -
oate Owner � � . ���TOTALFEE'8"''
I �e�eby certifythat I have reatl this application antl state that the above E%HAUST SYSTEM MULTIPLE � �MECHANICAL- S= ^- - -- -
,information is correcL I-zgree to�com I 'f LESSAO, '� - ;.
p y'with all Uty antl county I PLAN CHECK' E VANCE PC � g-_-
ortlinance antl state laws ating to mnstruction, antl hereby authorize �;
iepresent [ ves of Ihis cil� ' ¢nter upon the above'mentlonetl � - � �' ' � � ' �
property. f r inspettio l�r o es. - _�. , pa - - . , FINAL FEE $
Signature Date. 7T i . .
Drivers' ic nse or 55 � � - �SSUE FEE _ . ._ .. . . . . _ _ . . .
CMF 086 6 White-Builtling: Canary-Applicanp Pink-Accounting; Goltlenrotl-Assessor
F ' •.. . POO L & SPA
CONSTRUCTION AND PLANNING - �
APPROVALS Permit# Date Inspector qppROVALS - . Permit# Date Inspector
1, Temporary Electrical Service or Pole � 43. Pool & Eguipment Location -- -
2 Soil ipe-Undrgrn � ' - � •44. Steel Reinforcement � - �
3. Electrical Conduit Utility-Undrgrn . . 45. � Forms�- �
4. Electrical ConduiLUndrgm - . --_ . . Electricel Bonding
._ tee em orce _ � 47. qough Plumbin �& Pressure Test � �
6.- �Electrical UFER Gm __ 1 - 48. APPROVALTO COVER�GUNITE �- �
- 7. Footings _ 49. Electrical Conduit-Undr rn '
8. Foundation --- �� --- � 50. Gas Pipe, � Undr rn, Test ' ''
9. Water Pipe-Undrgrn . 51. Backwash Lines P-Tra ' �' ndr m '' -
10. -Structural Floor SYstem � ' ' 52. � APPROVALTO DECK' ' � �" -`- ' � " ' �
i t. Property Sewer Line & House Connection - � ' 53. Backwash & Rece tor-Final ` �' '
12. Street Sewer Connection . -� - - � - � " � 54. Heater & Vent-Final �
13.� Rough Plumbing � - - � � �� '� ' - �
� 14. Rough ElectricConduit - ` '- '56. ' Electriral-Final � � •� ' � � � � ' �
� 15. Rou h Electric-Wiring ' - - -- - ' 57. $olar System-Final ' ' �� �
16. Rou h Heating & Air Conditioning � � - � - � • encing & Access Approval � � ' ' �
^
17. � Ducts, in Structure •- � - � -� 59. AppROVED FOR_PLASTERING ' � � ' - '
18. Ducts, Ventilating- � � � - � � � - . . _ - . _ _ . , .
19. GasPipe-Rough&Test' - � � � • - 60. -POO.L/SPASYSTEMSFINAL � , � � . �' , " '
- ' � '� ' " ,. . � .. . .. .
20. Roof�Framing .- . . _ . . ........ � �. .. ... ..._ _ � , ,
, 21. Roof Sheathin - � - � - - - - � - - °'� . -r;
22. Prame-and Flashing - - � _ . _ NOTES: ' ' . -� - . � �� ' .
23: -Insulation- -� � -- _ . . _ . -. �. . • '- . - - � - - - - - - - �
24. Lathing & Siding... - . - - . . .' - - - - - ' - - - - ' - � ' -
25. - Drywall Nailin9 - � - - - - - - � �� . • -' .. � .. . � .-
� 26. Plaster Brown Coat - - - -- � � - � �
� 27. ElectricaFPower Meter-Final - � -- -; - ' � � �
� 28. Final Electric ---- • � - - -� - - - - - � • ' � �
29. Finab Heating & Air Conditioning- -•- �- � - - ' ' - - - - - � � ' � • - -
30.• �Final'Gas Pipe-Test - - - ' - � � � � � � � �
31. Final'Plumbing- - - - - � �� '' ' - - '
' 32. Water Service-Final - � - -'- � � �
- 33: Gas Service-Final - - - - ` - � � � � �
34. SolarpomesticFinal '"" L � ' � � "�'� K - '
35. Lanc{sca e S rinklin S stem � - ' � � ' � - '
36. Sou�d Attenuation � r -� - ' � � � � ' � " �
37. Hantlicap Regulations • � l ' ' - � � • • � ' � � ' � � ' �
38. FINqLSTRUCTURE&BUILDING � '' - - -
39. Special Requirements Completed ' ' � � ' � �� -� �
40. ElecYric Release to Edison- ' - '� � �� + � � � � � -
41. Gas Release to Southem California Gas Co. ' ^ ' ' � � �
42. CERTIFICATE OF OCCUPANCY - � - �
No. � Date - " .
f �
�� �L'�i��,�
1'yylCel. ..Y�l'r:M Liw:.keu�i �
p�w�a .
MR a MKS �v��CtA�S
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Solar Properties
58� 1 Weslmins(er Ave. • Westminster, CA 92683 • Phone 714/898-2533 • License #337935
Eacn Mi. Budtl Conbactor is Intlepende�lly O�'�ed a�tl Operaietl
c
- �
H. V. LAWMASTER 8 CO., INC.
7940 MAIN STREET — STANTON, CALIFORNIA
828•8040
7�cMs-6zeans–ooz
XXX
Field Data on Test Specimens Core Concrete G�nite Grout/Mortar_
Project H. Terpley Pool Permit No.-335A4
Project
Laation 975 Trenton Way, Costa Mesa
Contractor Anthany Pools �i60984 Architect
Location in Sirucf�re Engineer
Date Moulded 9/it/�1 No of Specimens
Slump Specimens Marked
Specified Sirength at �R . days _2LIDLLP.S.1. Mix Designation
Age to be tested^Ldays�H_days days days
READY MIX PLANT AGGREGATE SOURCE
Weaiher Condition Cleer 1 Yd.
CEvnent Monolith Type I/II Cement, lbs.
Admix Sand
Spximens made by r4
Data by Jack Hu66erd �3
Delivered by ,'.-`2
Dete Delivered #
RFjv1ARKS: Water, Gals. p���� n
�
Lab. No.
Dete of Test
Specimen Dimensions
Area
Ultimate load
Lbs. per sq. in.
H/D Corrected
FORM M � 015
712274
Day Test
9/18
5.97 X 12
26.99
b2,000
2.215
ar.FdfF2n�
�BORATORY USE ONIY
712275
Test
9/18
6.05 X 12.25
28.75
61i5Q0
2.139
C
_Yd. Batch
33 ton
SfP 21 1971
712276 712277 712278 712279
7 Dav Tesf Dav Test
9/18
5.9T X 12.25
r tests required
59,OOD
2,108
� G—�y�L1-.--.�
\
APG���ant
CITY OF COSTA MESA i
CONSTRUCTION PERMIT /
Address
Address - - . -- - �
Cantrattor M 4 iL,n r/1
In all s0aees within heavy porder lines antl slgn all apProp�iate tleclarations.
7 NO. _ � TRqCT NO. LOT NO.- BLDG. NO.
� TYPE OF CONSTRUCTION '
� PhOne ❑ NEW ❑ ADO � ❑ ALTERATION
� ❑ REPAIR �❑ `C'ONVERSION ❑DEM(
LiCenSeNo. � �.OTHER �L SC�LIdR
OESCRIPTIONOFWORK�tiK( (,C
Addre55 ��'I- ll��i1M IA�� 1 e1� V` W �TM GRADING ❑ FOUNDATION ❑ STRUCTURAL
LICENSED-CONTRACTOR DECIL ATION F' TENANT�OELECTRICAL OPWMBING ❑MECHAI
I he�eby atfi�m Not I am Iiconsatl untler provlsions ol Chdrter 9(COm-
mencing with section 7000) oi Division. 3 ot the Buslness antl ❑ OT.HF_R �
Professions CoCe, pntl my Iicense Is In fuu f ce antl effecl pROJECT,DESCRIPTION�
License CIp$i � - � Licanse �y�'�} 3�%��) � ' -" ' '
Date �o� l��it.- 0� S�y � � L`]!AM/wn 54. FT.� '' i� ._ .. .- .
WORKERS'-COMPENSATION DEy�ARATION . OCCUPANCV_CONSTRVCTION TVGE +
�I hmeDy affitm that I have d Certi(iC�l e of consen[ to self-Insur or a VALUATION� � ZONE
certifiwte o( Workers' Compensatky(-Insurance, or-a certlfietl copy __ _ _
thereot (Section 3800, LaG. CJ. � � GRADING�CU. VDS. ACRES
Policy No: -' ' ' ' ' Company - ' ' - -'
❑.Certifietl copy is hereby furnishetl. . . .. _. _ . REMARKS: � . ., ,� _ _.. . _ .
❑ CertiBetl copy is filetl with [he city Builtlinq Division.
EXEMPTION FROM WORKERS'-COMPENSATION DECLARATION - �- � - � � - - -
(This seEtion neGtl not be corttpletetl if the pe�mit is tOr one huntlretl � �
�$1��� OI IE55). .. . . . _. . . . ,_. . _ .
I CBrt�ty_that in the perto�mance ot tM1e work fot which this permit Ii
issueG, I shall'no[ employ any p¢rson in any manner so az to become' 'PLUMBING ' '- .-P�AN CHECK ' '
subject.to the Workers'.Compensation Laws of Ullfomia. " "
Date Si9na[ure BATHTUBS ' "SFIOWERS " � '
NOTIGE: If after rtiaking Ihis tletlaration, you shoultl become�subject TOILETS ���� URINALS '- ----
to the Workers' Compensatlon provisions of the Labor Cotle,you must ' � �
forthwitli comply with such provisions or tnls permit shall be tleemetl LAVATORIES DOUBLE�CAVS -�- - - �
revoketl. • - -_ -- � KIT. SINKS �' ' ' DISHWASHERS ' ' - -
CONSTRUCTION LENDING AGENCV
I h¢reby affirm tnat there I5 a ConstruGtlOn lentling agency for [he perv SERVICE $INKS , SUMPS-' '" ' -�
tormance of [he work for whlch this permit is Issuetl (Section 3097
Civ. C:)�. � - � � - - ' - - ' - - "FLOOR SINKS - - FLOOR DRAINS "
LenCer's Name
Lentler's Atltlress - � 'DRINKING FOVNTAINS � ' ' �
OWNER BUILDER DECIARATION � �INTERCEPTORS ' CLARIFIERS -' '
I hereby affirm that I am exempt from tha Contracror's License Law for '
[ne�following reason (Sectiom �031.5 Business antl Professions Cotla: SWIMMINGPOOL - P TRAP -- �
Any clly or county whith require5 a permit to construct, allet,
improve, tlemolish orrepair any structure, prior to its issuante, also re- yyqTER SERV ICE '-ALTERATION ' -
quires tM1e ap:licant for SUCh permit to fil¢ a Signetl slatamen[ Ihat he �
is licensetl�pursuant to-theprovisionrot the Contraclor's License Law 'GASSERVICE OVTLETS' -- ''
(Chapter 9(commencing wlth Sectlon 7000) of Division 3 of tbe � '
Business antl Professions Cotle) or�that ne IsezempFtherelrom antl the- yyqTER HEATERS' 'BTU OUTPUT
basis for the allegetl axemption. Any viola[ion of Section 7031.5 by
any applitant for�a-permil-subjects�ihe applicant to a civil-penalty� SEWER CONNECTIONS ��,i� --- --
of nol more tM1an live buntlretl tlollars (5500).
❑ I, as owncr of the property; or my employees wlth wages as thelr SOLAR TANK " � COLCECTORS' - -
501¢ Compensajion, will tlo the wo�k, antl thC sl�ucture Is nOl Intentletl
or offeretl lar sale. (Seclion 7044, Business anE Rofessions Code: The SOLAR PIPING SVS. ' " -i
ConVaGlot'S Licenze I.zw tloe5 not apply to an own¢r of a property
Wh0 builtls o� Improves [hereon, antl who tloe5 such work himself o� ISSUE FEE � '-
Nrough M1is own employces, provitletl that such improvements arc not
intentletl or o/feretl for sale. If,�howeveq the builtling or improvomont MECHANICAL PLAN CHECK'
I5 Soltl wi[M1in one year of tompl¢tion, Ne owner will havG th¢ burtlen
of proving he �tlitl not 'builtl or Impwve ior [he purpose o( sal¢). HEATING $VSTEM Od00,000 BTU
� I,-as ownar of -ihe .properiy, am exclusively mn[ractin9 with. . qND DUCTING �- -� --
licensetl conVaclore to conslruci the project (Seclion ]044, Businesi 100,000�+BTU
antl Professions Cotl¢: The Contractor'S License Law tloe5.not apply [o -
an owner of property who builtls or improves ihereon, antl who ton- REFRIGERATION 0300,000 BTV
tracts4rom such, pro�ects with a� conlraclo�(s) licesnetl.pursuant .[o SVSTEM '
lhe Contracior'S License Law�. ' 100,000 + BTU
❑'I am'¢xempt untler Settlon -B. 6 P. C. for [his " . � - - -
BOILERS BTU
reason _ . , _
Date Owner SVSTEMREPAIR,ALTERATION �
I h¢reby certifylhat I have read this applitation antl 5[at¢ that tM1e above EXHAVST $VSTEM MULTIPLE
Informdtion "i5 correct. I [O CoQ�ply wlth all City antl county
ortlinances�wp 5[ate laws � lati q[o Coniiruction, antl �ereby aathoriie
�epre5entatit¢5� oi"this ty o a�te� upon the above mentlone0
pfOOEYtV fOA bsoection uro sesl 1 .
Signa[ure
'' - ISSUE FEE — _
CMF 0865-4 WM1ite-Builtling; Canary-Applicant; Pink-Accouniing; Goltlenrotl-Assesso� �p�
3048
•�
ZONINGI
A.P. �
ZONE 1
SETBACK GL ST.
SID�YARD
l5.E
R�IGHTp
REAR VARD (TO P/L) �
PKG. SPACE'RE�.
STREET WIDTH '
ZONING APPROVED.BY
SPECIAL CONDITIONS:
A __ �
'I/ 16%B2
RgUEF`. pgj
DPE�RT•Y LINE' '
"' PARKFEE'S :
OATE - i
_ _�� _ �
- ELECTRICAC - -- cLarv�cHECK' - � ' -
- GENERATOR OdRW 1-10"KW-� . �
TRANSFORMER - �
'- APPL�ANCE' 30-50KW=50+-y(y���� -- �a �
• � MOTOR$-- - Od HP_1d0'HP - ' - - �
.. �(WC.SOLAR). ' '7� � �
30-50 HP �50 + HP
• 'FIXTURES -- OUTLETS -�SWITCFIES '
- - GAS-TUBE SIGNS-- - � -
POLE LIGHTS - - � � �
.POLES � METERED SUB-� ' ' '
PANELS- MAIN - SW9 �-�
SERVICE- - -• - - AMP- - -
... _ " "" _ _ �_" ' ' _ ' 1
- ISSVE FEE ' - - � � Q
�APPLICATIONP.PPROVEDBV - �--DATE7
I ' SUNIMARV OF FEES , � � '
BUILDING � - --- - .
'PERMIT E SMIP. $ �
PLAN CHECK E PERMIS � a -
�- - , �Q ._ ISSUANCE -.8
.PlUM81NG S
_ GRiiDING', E: �
PLAN CHECK S ` �� q� + j
ELECTRICAL ' S ' ✓ � - ' � E ,
.PLANCHECK E' MICRORl1v15 � _
MECHANICAL E TOTAL PEE 5'
PLAN CHECK S- ' � �� �-E55 AD- � ' �
VANCEPC E_
� 1
.. FINAL FEE E / .• �,
�
,� i � - ..
CONSTRUCTION AND PLANNI C FOOL & SPA � � � • - . . .
APPROVALS Permit # L�' Date Inspector qppROVALS . Permit # Date � Inspector-
1. Temporary Electrical Service or Pole .,� � 43. Pool & Equipment Location � •
2. Soil ipe-Undrgm,;,•" � ` � 44. Steel.Reinforcemenf ' " " - ' ' ' �
3. Electrical Conduit Utility-Undrgrn .45. Forms � -�
4. Electrical Conduit-Undrgrn 46. Electriral Bonding -
tee em orce • , 47. Rough Plumbin & Pressure Test -•- -
6. Electrical UF,ER Gm � ' 48. AppROVALTO COVER-GUNITE � - �
7. _Footings _ . . 49. Electrical Conduit-Undr rn ' ' �
. - 6. .Foundation. _ � 50. Gas Pipe, ❑ Undr rn, Test � � •
9. -�Watet Pipe=Undrgrn•. . 51. Backwash Lines P-Tra �� nd� m � � " " � " '
.10. Structural Floor_.System, ' 52. APPROVALTO DECK ��'� -"-" - '"
�. 1 i. . Property Sewer Line & House Connection.. ' 53. .Backwash & Rece torFinal . � '
�12. - Street Sewer Connection _ � - 54. Neater & Vent-Final
13. _ Rough Plumbing - - � -
14. Rough Electric-Conduit - " � - �•56. Electrical-Final - � � - �
15. Rou h Electric-Wiring - -�- � 57. Solar SYstem-Final " �
-16. Rou h Heating & Air Conditioning - � encing & Access Approval �� '
17:- Ducts in Structure- � APPROVED FOR PLASTERING
-18.�- Ducts; Ventilating � - � - -- - - - . � . _.
19. Gas pipe-Rough & Test ' ' • 60. . POOL/SPA SYSTEMS FINAL . - � - �
. 20.' Roof �Framing - •- ' - - -� � � � ' - � ' �`
(� � a ii y �
21. Roof gheathin NOTES: _ i�'fl'S" "�""��.rd. !. - �y' �d--K- -'�"1..�.-
: -22. Frameand Flashin - �
. 23. Insulation - - - - - - " •
24. Lathing & Siding - - � - -- �- -- - - � '
, 25. Drywall Nailing - - � - ' � ' • � �
� 26. Plaster Brown Coat - � �
27: Electrical Power Meter-Final � - � � � �
, -28: Fina1 Electric � - � � - � ` - � �" H
29t Fina1 Heating & Air Conditioning - • -- � � � - �
' -30. Final Gas Pipe-Test - - - � - - � -
• 31!- FinalPlumbing ` ' � � - ' '
32. Water Service-Final � - � �
33. - �Gas Service-Final - - � �
. 34. Solar pomestic'Final ' � ' '
35. Lanqsca e S rinklin S stem � � � -
36. Sound Attenuation � � ' • � ' '
�� 37. Hantlicap Rcgulations � - '
38. FINqL STRUCTURE & BUILDING �
� 39. Special Requirements Completed _ �
� 40. Electric Release to Edison ' -
' 41 . Gas Release to Southern California Gas Co.
42. CERTIFICATEOFOCCUPANCY �
No. Date
,
. _.
orNcw
� DAv �� � Oo nl' r/�_
HAYt Of CON�TIIUCTION 1{MDt11 � �11AMCM
C. �S F-(
�oo�vu r c
1 � � � •
.
�,
;_ .
, ., N�„ . v s �
., ��� �i .` �i. " '�:�i
� I �
- • .
..
PUBLIC WORKS & DEVELOPMENT
�CTc� M �CL� Q7/']G �tAw�T NO.
❑ Naw ❑ Addition ❑ A�teretio� ❑ Rapair ❑ Mov� ❑ Dainolitl
ENOW NORTH ARFOW. ►RO�[RTV LIM6f ANO ADlAC6NT !TR[6T�.
IN
IaoV �
t ;
;
e
e
HEL1C�
MAT�C
(_—QtS.�✓� Pc90 �..
SC�EMAT�C �O(� PLUN�6�n1C�
D.t�.v�rJ w�t-l-�AM S '
a � s � �„�,� wr�� : .
cv5�� -n�cs �, , cra, - �c a � a 6 _ ---- -:-_ _.
� FLOW-METER n
FLO-DIVERTER
SENSOR
����---
CHECK •T"
VALVE
(BRASS)
2° CU TO DVC
�. ADAPTERS .q
2"
GATE VALVE
(BRASS)
TEhIP GUAGES ISO BALL
(T1 VALYES
drC
dT�
HEATER
To Poo L
F.
0
� �
.� „ �r� .i.�~ •`'r'��� . ��� e.
.. �,jwrf:n. � �.y .�. ..• �.;.
: -� ` �SOLAR ENER�G3
a�; . .�. � � POOL :H��A
.,:� � :. : � ;SYST;
_cs`Jr,�s�.� � -� ' � . ' . ' � .
d
�.�.—x.:�� .
MS .
�J �, <•
� ` t '. � `_' � ^'-+w.,-y �`--� _ ' .
2 ' .,-- _ "�' � .
� �
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<t. . . . . . t +� ,� ,,, � `_`` ' .� . . ..
. s � '. . _i �..� � . . -��'7
, .�} . l.ti` .'_ _'. ' I „'-;�'. .
� � . Z � \� `' , V �:�„ � `~~`��`�,,�' ; ,- �� �•'J�.�� •
, l . -.1� � \�_ r�• _~�"_ . -�`,"�_ ,
� � .� �.���`�% � .
`� � � .,
,\ ����` �'==� '�-� �
�� ',• � i �� =� - �,. >�.
Work alike ... but not alike
Solar pool heating systems all
work pretty much the same way
— they warm your pool water by
circulating it through lots of
small, closely spaced passages
that absorb the sun's energy and
transfer it directly to the pool
water. But pool heating systems
are not all alike.
Check these SunMat features:
• Easy to repair
Any kind of damage — from a
storm-driven branch, Eor example
— is easily fixed with splicers.
e Freeze-tolerant
SunMat tubing is elastic. In
the event of a surprise freeze, or
incomplete dTaining in the off-
season, the system will absorb
the expansion rather than crack
as other collectors often do.
How easy is it to install on youz
roof? How efficiently is it oper-
ated? How long will it last? How
easy is it to repair and maintain?
These are the factors that dis-
tinguish one system from
another. And the SunMat comes
out on top...every time.
• Fits any shape or size roof
SunMat is fabricated on your
site {rom a roll 4" wide snap-
toget6er strips, cut to any length
SunMat dimensions are tailored
to whatever size or shape roof
you have.
• Goes azound obstacles
Roof vents and other obstacles
are no problem—SunMat's flexible
strips curve right around them.
. No roof leaks
SunMat strips are held down
with a special mastic cement.
The use of cement eliminates
the need for putting anchoring
holes in your roof — a common
source of leaks with other
systems.
0
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,6. � t,,,, 2.: � , _...v� x.u;l�=3' � � i
. . .f' . e i; 4 F � t .�....:v .v.t � .. . . - .. � . . ��' t.,.. C_ . . ..
i
Warranty
The SunMat limited 15-year
warranty provides 100% piotection
against collector leaks for the first
five years after installation, and
prorated protection forten years
after that. This is an exceptional
warranty — there is none better in
the entire industzy, and it's backed
by a company that has been in
business for ovez 30 years with a
reputation for inteyrity.
For the full terms and conditions
of this warranty, please request a
copy oE the Limited Warranty Card
that accompanies each system.
SunMat Sizing
Outdoor pools are cooler than
most people ]ike because the
pool water keeps giving up its
heat. At night heat radiates
away to the cool sky. Wind blow-
ing across the pool also picks up
heat from the water. And finally,
as water evaporates from the
pool, it takes away heat.
All three effects relate to the
area of the pool more closely
than to its volume, so the amount
of collector needed to heat a
pool depends on the area of your
pool — and, of course, on the
water temperature you want in
your pool.
As a rule of thumb, calculate
that SunMat area equal to 20%
of your pool area will warm your
pool by three degrees, F.
Example: a 160-square-foot
SunMat would increase the �-�
temperature of a 400-square-
foot pool by six degrees.
The table shows the estimated
average temperatures of un-
heated pools in several parts of
the country. Your dealer can
give you more specific informa-
tion for your location.
1�
�m
cn�.ixat
manufactured by ��
CALMAC MANUFACTURING CORPORATION 150 South Van Brunt Street, Englewood, NJ 07631
c CALhIACMFGCORP.1980 PnmedmUSA
.�
;. � ;: ;s , j;
VALVE SYSTEMS
Consisting of Helio-MaticT"^valve controller in weath-
erproof enGosure and 2" Flo-VerterT^^ mutorizedl2
VAC va�ve.
Filter Pump flow is diver[ed [hrough any solar collector
when hea[ can be picked-up, or diverced directly back
to the pool if heac is not available. The 12 VAC
motorized valve, f10-VerterT"" performs the same
func[ions as cHo solenoid valves. i.e.. the wacer flow is
posicively diverted either co ehe collector or to bypass
che collec[or. The direccian of fiow can be visually mon-
icored by [he Flow Direccion Indica[or. Input eo che
concroll=r can be ei[her 120 or 240 Volcs and che ouL
put of Che concroller is 12 VAC. 20 watts. (The Na-
tional Electric Code requires wiring in pool area above
15 Vol[s co be in conduit.l
When heac is noc available. re-radiacion of warmth from
the pool [hrough che collector is prevenr.ed. A dial ad-
�ustment allows che pool owner [o limrt the high temp-
erature that the pool can reach by stopping �,vater flow
chrough che collector when Che pool reaches che set
cemperacure. Pooi cooling can also bz accomplished hy
a manual swi[ch on the uni[. allowing circulation
through [he collectars for nighc cime cooling.
The low differentials of ON ac 3° and OFF ac 1°F as-
sures circulatian Chrough the collector whenever
8TU's can be picked•up. The Pool Sensor Pac consists
oF one AS-2 Aluminum Sensor for callec[or simulacion
and one D8P-50 Brass pluq wh�ch has a'h" MPT.
All wnlrolltr9 Carry a I�mil¢tl livny¢ar Nalranty.
INBTRVCTIONS—
VALVE 9YSYEMB
a.uren'o:
m� io ssvn
iXOM IqOI a�Mp FlLiER
-►
r �i :J
� ; eP }--
�a �om �
�1t[F
_______._y
nWna iIC�VERiEq• .nm v�aeuc cwer a[ wo Ona FLONEA'ER• wtlwc pas I
n�wn4fea "FLOW *O COLLECiOR.' Uae PVC Sdv�nt spr.ryry Im e[url.�p
p{Ml !Y W vCNl. a�P01pCUI1Q fO1�M[ MtM N! �fhf pTt.
HIGM VOLTAGE ELECTNICAL NOOK-UP:
'WF MEliO
iaK nurr.
�,
i .
.............. �- ----....:
�:�eA:.�
W¢h vol[-meter verify vol[age ou�put ac cime Gock.
Connect from "Load" terminats oi che pool pump time
clock co wires underneach che barrierlocated ac che
boctom righc corner of che Helio-Matic unit. When out-
put of cime clock is 240V, use btack and red leads for
hook-up and place wire nut on white lead. When outpuc
of cime clock is 120V, use black and whice leads for
hook-up and place wire nut on red lead. Use minimum
14 ga wire ior hook-up. Make gruund conhec[ions as
required by lacal codes.
MELIO-MATIC TO FLO-VERTER HOOK-UP:
F7EU0- FLO-�
MAiIC VERiER
•
._......'""'....
12VAC
Use the cable assembly coming from the FLO-VERTFR
to connecc co the HELIO-MATIC unic. The Helio-Matic
has chree terminal5 identified 'os COM. NO and NC.
Connect the Black colared wire to the'COM' Cerminal,
Dark Green co the'NO' and Red to che'NC'. The cable
assem6ly is treated with a UV innibitor and is satisfac-
tory for outdoor use. (Should it be required to loca[e
[he FLO-VEFTER further away from the HELIO-
MATIC unit than the leng[h of cable supplied then the
wire size should be 18 ga or larger.)
SENSOR HOOK-UP:
There are three color coded w�res in the Helio-Matic
unic which are to be co�nected [o the �sensors. (These
wires carry less than 12VDC.1 Use 18 ga [or heavier)
two conductor bell wire for [hese con�ections. Wire
nuc conneccions that are exposed to wea[her shauld be
sealed with silicon sealant. The white colored wire goes
[o che collector sensor, AS-2. If a glazed collector is
used ic ��s recommended co use the SAS-3 sensar in
place af the AS-2 sensor. The wires colored clear and
grey (Note, some unics have orenge color subs[icuced
for the clear color.) go to the DBP-50 sensor. (The
reason for two sensors at chis location is because one
deeects tempereture for the knob adjustable Hi Limit
and the other is for che differential measurement.) The
�BP-50 sensor should 4e screwed in[o a'h'T' on [he
line where the pool temperature will be sensed.
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0
I�
r
INSTALL�4TION NiANVAL
FOR SOLAROLL° UNCLA►ZED'`
SWIMMING POOL
COLLECTORS
�io-E�e�gy Sys�erns, Inc.
221 Canal Street
Ellenville, New York 12428
(914) 647-6700
Please read this manual thoroughly before beginning
work. Though the instailation of a SolaRoll collector is usually
quite simp�e and straightforward, many of the procedures are
highly unique and should be well understood before beginning
an installation.
The procedures recommended in this manual should not be
construed to supersede any local, national or regional building
codes or regulations. Check with local authorities for any ap-
plicable plumbing, electrical or building regulations.
*An unglazed SolaRoll collector is intended for the solar heating
of in-ground or above-ground, outdoor swimming pools.
° SolaRoll is a registered trademark of Bio-Energy �OCopyright 1980 Bio-Energy Systems, Inc. All rights
Systems, Ina � reserved. Printed in U.S.A.
TABLE OF CONTENTS
I. Sizing The SolaRoll Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . �
AreaRatio............................................................1
Extended Usage .......................................................t
Correction Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
HeaderSizing .........................................................1
Maximum Collector Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
LongerManifolds .......................................................2
II. Assembling The SolaRoll Collector Module . . . . . . . . . . . . . . . . . . . . . . . . . . z
ToolsAnd Materials .....................................................2
AssemblySite .........................................................2
PreparingTheTube Mat ..................................................2
Forming The Flex-Loop ReturnsT"" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Attaching The Tube Mat To The Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
III. Instailing The SolaRoll Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s
Toolsand Materials .....................................................5
Generallnformalion .....................................................6
Gluing Procedure .......................................................6-7
General Information On SUN•BOND'"" Adhesive . . . . . . . . . . . . . . . . . . : . . . . . . . . . . . . . 7
SecuringThe Manifolds ..................................................7
Alternate Manifold Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Reverse Return ........................................................8
IV. Integrating The Collector Into The Pool
Circulation System .................................................a
Explanation of Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Alternate Plumbing Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Schematics ...........................................................9.1a,t5
Sizing The Connecting Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
SizingThe Pump .......................................................10-11
V. Sta rt•U p And M aintenance ..........................................�i
Start-Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12
Maintenance ..........................................................13
I. SiZiNG THE SOLAROLL COLLECTOR:
AREA RATIO
Swimming pools lose most of their accumufated heat
through evaporation and radiation at the water's sur-
face. Very Iittle heat is lost through the sides and bot-
toms of most pools.
Consequently, a reliable method oi sizing pool collec-
tors involves selecting the appropriate ratio ot collector
surface area to pool surtace area. This Area Ratio is
normatly expressed in percentages. A collector with an
area ratio of 75%, for example, will be ihree-tourths as
large as the total surface area of the pool.
EXTENDED USAGE
Most peopie heat their pools in order to enjoy more
comfortable water temperatures for longer periods of
time. This may mean stretching the "normal" swimming
season by extending it further into the fall and spring (or
even into the winter in warmer climates), or it can mean
maintaining warmer water during cold spells or during
cooler parts of the day in the summer. These more com-
mon types of pool heating are generally referred to as
Extended Usage.
Ii you need just a general guideline, we recommend a
70% Area Ratio (or Extended Usage pool heating, pro-
vided that the collector is mounted at an angle approx•
imately 15° less than the degree of Latitude oi the
installation site (this can be varied 15° in either direc-
tion) and provided that the collector faces due south
(plus or minus 30°�.
Lati W tl/
��
/\�\�� Optimal
� \ Angle
�
/`�\�` 5'%\
�\\ \\ / \\
� Acceptable \ �
` \ Range 15' �\\ ���
�� \\� � 15'� �� �
\�/ �� \`��i�
��\\�\ \ � � Latituda
\\
,.� � /�i� � —ao•
/
Recommended
Tilt Angle
NQTE: Our recommendation of a 70% Area Ratio is a
good "rule ot thumb." Many experienced in-
stallers, however, routinely specify Area Ratio as
small as 50% or as large as 100% for practically
every installation. No general guideline can
substitute tor solid working experience and a
thorough knowledge of local climatic conditions.
Due South
CORRECTION FACTORS
Correction factors for variations in tilt (collector angle)
and orieniation Sdirection collector faces) are available
from Bio-Energy Systems, Inc. In addition, custom com-
puter analysis for your area can be ordered ihrough your
distributor.
NOTE: Winter pool heating in other than very warm
climates requires the installation ot glazed col-
lectors.
ADDITIONAL FACTORS
Certain adverse conditions may increase the rate of
heat loss from the pool. In these cases, you should in-
crease the Area Ratio oi your SolaRoll collector. Your
Bio-Energy representative will assist you with sizing col-
lectors for pools with the (ollowing problems:
1. A pool installed in an area with more than an aver-
age amount of ground water.
2. High wind velocity at the pool and/or collector sur-
tace.
3. Shading of the pool and/or collector between the
hours of 9 A.M. and 4 P.M.
4. Unusually low air temperatures.
HEADER SIZING
The headers (o� manifoVds) should be large enough in
diameter to accommodate the volume of flow required
by the collector. To calculate header size, multiply the
area oi the collector (expressed in square feet) by our
recommended flow rate (.05 gpm per square foot). This
will give you the Volume of Ftow in the collecior. Refer
to the table below to find the correct header size:
VOLUME OF FLOW 0-11 11-30 30-50 50-63
(9Pm)
HEADER SIZE 1" 1'/2" 2„ 2,h"
(inches)
1
MAXIMUM C04LECTOR LENGTH
To avoid pressure drop problems, Bio-Energy Systems
recommends no more than a 40•foot length from the
manifolds to the F�ex-Loop Returns.
LONGER MANIFOLDS
A standard SolaRoll collector is 4 ft. high. There are
two ways to make a collector that is either eight feet or
twelve feet high. You can stack and connect two or three
sets of tour-foot manifolds, or you can order prefabri�
cated eight or twelve-foot manifolds from Bio Energy
Systems.
The prefabricated manifolds have been designed to
accommodate extra tube mat segments. An eight-foot
set of manifolds will accommodate 11 segments (instead
o( Ihe usual 10), and the twelve-foot set will take 17
segments.
II. ASSEMBLING THE SOLAROLL
COLLECTOR MODULE
The term Module is used to describe a SolaRoll col�
lector that has been cut to size, attached to ihe
manifolds and is ready to install. If you are working with a
factory preassembled module, skip this section on
assembly and go on to the section entitled "Installing the
SolaRoll Collector" on page 5.
TOOLS AND MATERIALS
The (ollowing items are the minimum necessary to
assemble a SolaRoll Collector Module. All items are
available (rom Bio-Energy Systems, and substitutions
are not recommended. For example: Most silicone
sprays are not compatible with SolaRoll tube mat. Use
only the type we recommend.
Bio-Energy
Item Code Item �uantity
T-M SolaRoll Tube Mat As required by
Heat Absorber collector size
H-PX30 Two, 4 ft., One Set
ABS Plastic
Manifolds
— Teflon Inserts 60 per header set
(included with
headers)
I-CW 3/8" webbing 7, reusable
chisel speciafly
honed to (it
be�weentubes
I�KC Combo-knife, 3" t, reusable
bl2de folding knife
with 3" marlinspike
I-SS Silicone Spray t can
I-RT Template for 1, reusable
cutting Flex-Loop
Returns'""
I�RS Quick-Splice'"'
Repair Kit
It is also recommended that you have a large board for a
cutting surface. In addition, two saw horses and a sturdy
5' rod or pipe will help support the SolaRoll spool while
you wind off the ma[erial you need.
ASSEMBLY SITE
You will probably wish to assemble the SolaRoll
Module in your shop or on the ground next to the installa-
tion site. However, do not overlook the possibility of
assembling it right on the roof (or other mounting sur-
face), as long as the slope is not too steep. Many in-
stallers actually prefer this me�hcd and employ it
whenever possible.
PREPARING THE TUBE MAT
STEP 1. Insert a sturdy pipe or rod into the hole In
the center of the SolaRoll spool. Turn the spool on its
side and rest the pipe on two saw horses. This will allow
you to turn ihe spool while winding off the SolaRoll tube
mat.
NOTE: Do not pull on the Sube mat to get it off the roll.
This will cause stretching, which will cause inac•
curate measuremems.
Turn spool to wind ofl tube mat
STEP 2. Cut tive segments ot tube mat oif the roll.
Each segment should equal twice the length of the
finished collector. (A standard 4-foot high collector re-
quires five tube mat segments. Each segment attaches
to the manifolds, runs the full lengih of the colleclor,
turns at the end and returns to the manifolds.)
STEP 3. Forming the Flex•Loop Returns'"�: Begin
the formation of ihe Flex-Loop Retums by first making
the exact mid-point of each tube mat segment with a
grease pen or felt tip pen.
Center the Template over the mid-point, with the wide
U.S. antl foreign pa�en� pending.
end ot the Template on the tube ihat will form the outside
of the turn. (See diagram.)
Mark ihe webbing between ihe tubes along the out-
side edges ot the Template. Do this for each Tube Mat
segment.
_. _ ... _ _ _ _ _,..:.�.�. . : , - :
- - .,-..=- '
,' •. �
' .,� r. `.��+���; ��
� '-�---' :!i_.����. T t _ ..
-�.-f' .-'�.'='.
Cemer temp/a(e over midpoint
Mark the webbing Ior cutting
STEP 4. The firial step in preparing the Flex•Loop
Return is to strip the webbing from between the
marks. With ihe 3/8" chisel, cut each webbing strip on
ihe mark, making sure the cuts follow the same angle as
Ihe lines. Be careful not to puncture or nick the tubes.
Cut carelul/y be(ween the �ubes
When the webbing has been removed, position the tube
mat in the tum position with the longest exposed tube on
top. This will form a neat, compact Flex-Loop Retum that
will lie flat.
The completed F/ex-Loop Rewm
Repeat this process for each Tube Mat segment.
ATTACHING THE TUBE MAT TO THE MANIFOLDS
The tubes oi ihe SolaRoll Tube Mat are connected to
the return and supply headers in an aliernating se-
quence. This provides the collector with a unique
counterllow pattern ihat increases its overall efficiency.
If the first tube is connected to ihe supply (inside)
manifold, for example, the next tube will be connected to
the return (outside) manifold, and so on for the entire col-
lector.
noi wne� ow
�
Afier all the cuts have been made, ihe short pieces of co�a }.�.,��
webbing can be pulled free oi ihe lubes.
Strip out webbing
t.M �e.o,e.. m��
STEP 5. Remove five inches ol webbing irom both
ends of each tube mat segment. To do this, simply
measure five inches back from the tube ends and mark
all ihe webbing with pen. Using the 318" chisel, cut each
webbing strip at the pen mark. Again, be careful not to
puncture or nlck ihe tubes.
Cut all webbing 5" l�om the end
Slrip oul the webbing secfions
One tube mat end witn a�l webbing st�ipped out
STEP 6. Measure and cut three inches off every
other tube, making sure to maintain ihis altemating se-
quence (or all tube mat segments. (If the top tube of one
segment is short, ihe bottom tube of the adjacent seg-
ment should be long, and so on.)
Cuf 3" 0/1 every o(her (ube
Long and short tubes alternafe on ad%acent segments
STEP 7. Inserl the Tetlon° sleeves.' Taking one
tube mat segment at a time, spray a small amount of sili-
cone into each of ihe six tubes. Using ihe marlinspike
end of the Combo-knife, insert a Teflon sleeve into each
tube. Push in each sleeve to 3�8" past ihe end of the
tube. Do this for all tubes in ihe collector.
� �
-a
-- Ma���nSp/ke
�
�---I 318..
STEP 8. Insert the short tubes into the holes In
the inside manifold.
Insert ihe tip of the tube imo the manifold hole, so that
the edge of the Teflon sleeve (inside the tube) is flush
against the rim of the hole. See diagram.
Fold the rear of the tube over ihe end of the sleeve.
Align the sleeve so it will slide straight into the hole. Push
'The use of ihis type ol compression litting is a pwprielary process o�
Bio-Energy Systems. Inc. U.S. and loreign patenis pentling.
�'� Tetlon is a registeretl uatlemark ol the Dupont Corporation.
against Ihe sleeve with lirm thumb pressure. When pro-
perly aligned, the steeve will slide ireety into the hole in
the header, while the tube remains fixed. Stop when the
Teilon sleeve has been inserted halfwaV. (See diaqram
below). Repeat ihis process for all short tubes (30 in 4 ft.
collecror). The connections should prove to be snug,
secure and leakproof.
�---f � U _ �
A. Insert Tube Entl
( B. Foltl Aear of Tube
�i �
I
C. Pus� Against Inserl
STEP 9. Insert the long tubes into the ouiside
manifold fn the manner described in Step 8. The col-
lector module is now completely assembled.
NOTE: For a neaL professional-looking appearance,
the long tubes should run under the inside
manifold. See picture below.
DO NOT LIFT OR CARRY THE MODULE BY THE
HEADERS. Insert a sturdy rod (or pipe) into the center ot
all the tube mat spools and carry the module by the
ends ot 1he rod only.
Roll up and tie tube mat segments ro headers.
III. INSTALLING THE SOLAROLL
COLLECTOR MODULE
CAUTION
DO NOT LIFT OR CARRY THE MODULE
BY THE MANIFO�DS (HEADERS)
��"' If you are working with a preassembled collector
module, you may carry it in its box or use a rod or
pipe as a carrying device.
STEP 10. Roll the tube mat segments up to the
headers and tie lhem securely with rope or sturdy
string. Leave enough room in ihe center oi the spools to
insert a rod or pipe.
Use
```---��� Rod
� Or
Pipe
— '_ ��. —
TOOLS AND MATERIALS
One of ihe main advantages of SolaRoll is ihat it in-
stalls quickly and easily, without any special tools or
equipment. Generally, all you will need is a quart-size
calking gun, a chalk line (perhaps), and enough
SUN•BOND'"" Mastic Adhesive. We recommend a
minimum of one quaA tube of SUN•BOND for every
twenty square feet of collector. A 30� square (oot co1-
lector, for example, will require about 15 tubes of
adhesive.
GENERAL INFORMATION
Unglazed SolaRoll swimming pool collectors are nor-
mally glued directly to the roof o( the building nearest the
pool. Ideally, the roof should be unobstructed and facing
generalty south. Sometimes, however, this may not be
possible, and extra collector area or special racking or
framing structures may be required.
Certain roofing materials (barrel tiles, tor example)
may require special installation procedures. Contact
your Bio-Energy representative for advice on how to pro-
ceed.
NOTE: Before attempting to install a collector on a roof,
make sure there is enough unobstructed and un-
shaded surface area. Small obstructions should
pose no problems.
STEP 1. Make sure that the intended mounting
surface Is clean, dry and free of debris. (Sweep
asphalt shingles thorou9hly.)
STEP 2. Place module in the mounting position
with the headers as close as possible to the pool's
pump and flltration system. Align the manifolds wi�h
the edge of ihe roo(.
STEP 3. Starting with the top, roll out and glue
down each tube mat segment. You may want to use a
chalk line to guide you with the neat and accurate place-
ment of each segment. Follow the roof lines carefully.
GLUING PROCEDURE
A. After rolling out the first tube mat segment complete-
ly, return to the manifold end and flip over the top tube
mat section at a spot about 8 to 10 inches from the in-
side manifold.
-.�---_.=;-:__ :� – – _ �.
- ---=-� �' ��.,;__
B. With a one-quart caulking gun, apply a generous Yz"
wide bead of SUN•BOND across the underside oi the
tube mat. Make sure the bead covers the full width of the
mat.
�' ��� ...
��
.�
C. Flip the tube mat back ro the right-side-up position
and press down firmly. Press hard enough to ensure
that the mastic is forced into the recesses' in ihe under-
side of the mat. This will form a secure, mechanical bond
much like a dovetail joint.
' Press
Firmly To
xCe Mas�ic
Into
Recesses
Mounting Surtace �
D. Repeat the gluing process at twelve•inch intervals for
ihe full length of each tube mat segment.
NOTE: For collectors mounted on sloped roofs, the
adhesive should be applied in the same relative
position on each tube mat segment, over the en•
tire collector. This will form vertical channels
under the tube mat that will allow rain water to
drain Ihrough.
'U.S. patent no. 4, 176. 654. Foreign patents pentling.
Gluing in the same position on eaCh segment lorms ver-
lical d�ainage channe/s
GENERAL INFORMATION ON SUN•BONDr'"
ADHESIVE
SUN•BOND Mastic Adhesive will set up in approx-
imately 75 to 25 minutes at temperatures above 55°F.
The bond should be solid in about an hour.
SUN•BOND takes longer to s�t up at temperawres
below SS°F, but storing it at room temperawre should
shorten set up times somewhat. Do not use SUN•BOND
Masiic Adhesive at temperatures below 70°F.
SECURING THE MANIFOLDS
In most cases, simply adhering ihe tube mat to a
mounting surface is sufficient lo hold the collector
securely in place. In high wind areas, however, you may
wisfi to strap down the manifolds as additional insurance
against wind uplifting. Be caretul to sea! completely any
roof penetrations.
ALTEHNATE MANIFOLD CONFIGURATIONS
Three types of header arrangements are possible with
SolaRoll collectors. Each has an advantage in certain
types of applications. .
STANDARD CONFIGURATION
MAXIMUM RECOMMENDED
COLLECTOR LENGTH 40 FEET.
BUTTERFLY MANIFOLDS
For collectors Ihat are extended over long horizontal
runs, the use of "Butterfry" headers reduces the
pressure drop bylocating ihe headers in the center of
the collector and extending the tube mat trom boih
sides. Maximum overall recommended length: 80 (t. (40
fl. on each side.)
Butterlly conliguration
MAXIMUM RECOMMENDED
COLLECTOR LENGTH 80 FT. OVERALL
GRID PATTERNS
Another way to reduce pressure drop is to eliminate
ihe flex-loop retums. This forms a"grid" confi9uration
ihat feeds the collector at one end and draws off the
heated water at ihe other. This can be accomplished
either horizontalty or verticalry. If arranged vertically, the
feed header must be at the bottom, with the heated
water being drawn off Ihe top.
NOTE: Grid configurations eliminate the counterflow
pattem and its benefits.
Horizon�a/ grid conliguration
MAXIMUM COLLECTOR LENGTH 80 FT.
The primary advanta9e of using a butterfly or grid con-
fi9uration is to reduce ihe amount of pressure drop in the
collector. However, they may also be selected tor
aesthetic reaSons or tor installation convenience.
Additional recommendations and specifications for
header configurations, including what type of Bio-Energy
Systems' manifolds to use, are available from your Bio-
Energy Systems representative.
REVERSE RETURN
You will note that all header configurations employ a
reverse return system. This type of return ensures equai
flow rates throughout the collector and must be used
with all SolaRoll collectors, regardless ot header ar-
rangement. See Diagram below.
Standard reverse return
Buttert/y �ev��se re�urn
IV. IPITEGRATING THE COLLECTOR INTO
THE POOI CIRCULATION SYSTEM
NOTE: The components and configurations described in
this portion of the manual have been carefully
selected to work well with most unglazed pool
heating systems. They are specifically applic-
able to residential systems where ihe coltector is
not installed at a height above two stories. Our
recommendations, however, should not deter
the competent installer from using his own in-
formed judgement or from relying upon his ex-
perience. You may wish to consult your Bio-
Energy Systems representative for assistance
with especially difficult and/or unusual installa-
tions.
The SolaRoll collector should be incorporated into the
pool's filtration/circulation system at a point AFTER the
fllter and BEFORE the Auxlllary heater (ii there is
one.) See the diagram on page 9.
Plumbing configurations for pool heating systems are
largely dependent upon the type of automatic controller
you decide to use. The insiructions in this section are
based upon ihe use o( a Heliotrope General Control,
Helio-Matic HM-4000, which has demonstrated a high
degree of reliability in the field. Schematics which
specify other types of controllers are also included,for
your information.
EXPLANATION OF COMPONENTS
Numbers O• i5 refer to the numbered com•
ponents in the schematic diagram on page 9.
Oi Automatic Controller - continuously monitors the
pool water with a sensor and the collector temperature
with a collector simulator. When the collector tempera-
ture exceeds the pool water temperature by a presel
amount (usually about 3°F.), the controller opens the
flow-diverting valve (a1, sending flow to the collector. (It
heating is not desirea" the coniroller can be shut off so
[hat this will not occur.} When the colleclor cools to
within 1.5°F. of the pool water, the controller shuts the
valve and all flow bypasses the collector.
(z� Collector Simulator - a type of sensor which is in-
s�alled next to the collector, rather than under it. It is ex-
posed to the same conditions as the collector and is not
cooled by the circulation of water.
a Pool Water Sensor - monitors the temperature of
t e pool water and feeds the information to the controller
�
Oa Flow diverting Valve - a motor-actuated valve
operated by the controller O.
(s� Check Vaive - a one-way valve installed after the
f1�er to prevent backwashing into the pool when the col-
lector drains.
OBypass Valve - a ball valve used to allow a certain
percentage of flow to bypass the collector at all times.
The partial closing of this valve is what creates enough
pressure to direct flow into the coilector when the flow-
diverting valve Q is open.
Oi Isolation Vaive � a ball valve used with valve Qa to
isolate ihe collector from the rest of the system, when
necessary for draining, maintenance, etc. This valve can
12VDC
� �
O
Heliotrope
� General
i Controt
13 Time I
Clock Helio-Matic
HM-4000
110 VAC i �
---'--' � 110 VAC �- �
�_______�__._________ 1.__�
I �
0
a°
E
0
1L
Lr7
�collector
� Simulator
__J
OIsolation
Ball valv
� ; � 12VAC, 20W
_' _' _
1 _' __ __
1 110VAC �i
14 Pressure Gauge �ZVDC
�'________'___^_'___'� �i4-r� OS C�BCk
. �,��o
Gate Valve
Pump
FiNer
��I
jDrain
Tube
75 Flow _ �
Meter =
10
Pete'S
Plugs
O9 D�ain
OIsolation
Bail Valve
- 4O Heliotrope
FIow�Verter
O3 Pool Water 6O 8ypass
Sensor Ball Valve
r__�_��
I l
I I
j Auxiliary
� Heater
I I
�-----,
To Pool
also be used to resirict the retum flow, if necessary.
Oe Isolatlon Valve - see Qi .
QDraln - a valve used to flush out the collector during
s art-up and to relieve pr0ssure which may build up when
the collector is isolated.
�0 pete's Plug - a small, self sealing access port that
will accommodate a slender thermometer or pressure
gauge.
i� Draln Tube - is used to drain the header. The use of
a single tube irom the SolaRoll tube mat is preferred.
Tested end fittings for the drain tube are available irom
Bio-Energy Systems.
i2 CombinedVacuumBreakerlAirVent-acombina-
tion valve which allows air to escape from a collector
which is filling but also allows air to enter the collector
when it is being drained.
This valve is installed at the top ot the return header
pipe, where pressure is normally lowest. If the pressure
at this point is above that of ihe atmosphere (i.e., the col-
lector is full or filling) the air-vent portion of the valve will
function, purging excess air. If the collector pressure is
below atmospheric (e.g., during draining), the vacuum
breaker portion of the valve functions, allowing air to
enter ihe collector.
i3 Time Clock � turns the entire solar and circulation
system on and ofl automatically, according to preset
times.
ia Pressure Gauge � standard equipment ihat already
ex�sts in the pool circulation system. Usually located at
the filter, ihe pressure gauge measures ihe pressure in
the system before ihe filter.
is Flow Meter - continuously monitors the volume of
flow to the collector. Most flow meters are designed to
be installed on horizontal runs of pipe.
ALTERNATE PLUMBING SYSTEMS
Situations can arise where it may be desirable, or
necessary, to use a di(ferent type of plumbing configura-
tion from the type already explained. Very basic
schematics are presented here, for your information, of
a manually operated system, a two�valve system, and a
system which uses a booster pump. Only major com-
ponen�s are shown.
More details are available from Bio-Energy Systems.
SIZING THE CONNECTING PIPE
In most cases 1 Yz" diameter PVC pipe will be suffi�
cient to handle the volume of flow to and from the collec
tor. However, you should use larger pipe (2" diameter
PVC) if the collector area is greater than 350 sq. ft. or if
the total piping run from ihe circulation system to the
collector and back exceeds 200 teet.
10
Manual system
Two�valve system
Booster-pump system
Many installers use 2" PVC tor all installations, in
order to avoid problems in the field and in order to avoid
stocking two sets of pipe and fittings. Oversizing the pipe
will not adversely af(ect system performance; undersiz-
ing wlll.
NOTE: All connecting pipe should be approved for
potable water usage by ihe National Sanitation
Foundation. This kind of piping is stamped with
the letters, NSF PW.
SIZING THE PUMP
One of the first questions you should ask before in-
stalling the solar collector is: Will the existing pump be
large enough? If the answer is no, reptace it with one that
is. This is critical.
PUMP S121NG CHART
Dimensions (in feet) 15 x 3U x 5
Pool Surface Area 450
Sq. Feet
Water Volume 16,875
Galions
Turnover Period 8
Hours
Filtration Flow Rate 35
gpm
Common Pump Size 3/.
Horsepower
Common Filtration Head 15(35)
psi (Feet of head)
Area Ratio 70
%, Co112CtoI/Pool
Collector Area 315
Sq. Feet
Collector Flow Rate 16
gpm; al 0.05 gpm/sq ft.
Collector FIow/Filter Flow 45
%
Recommended Pump Size
Horsepower, High head �/<
Low head �
7he best way to determine whether the existing pump
is adequate is to test it. This involves cutting into ihe line
and temporarily inserting a valve and a flow meter. Con-
sWt your Bio-Energy Systems representative for more in-
structions, if you need them..
The Condition of the pump is also critical. If you have
doubis about how long the pump will last, replace it.
The pump must have enough horsepower to send suf-
ficient tlow through the collector, while still maintaining
the proper amount of flow through the filtration system.
The chart above indicates the size of pump we recom-
mend for different pool sizes (expressed in area). When
in doubt, use the larger pump.
NOTE: The above chart assumes that an 8 hour turn-
over in pool water is recommended and ihat the
plumbing of the pool tiltration system and collec-
tor is standard. For unusual conditions or for sit-
uations where you need an additional (booster)
pump, contact your Bio-Energy representative
for assistance.
V. START•UP AND MAINTENANCE
The following start-up procedure is recommended by
Bio-Energy Systems, Inc. as a method for spotting poten-
tial problems and for helping to ensure lhe troubfe-free
operation of your SolaRoll solar heating system. Follow
all instructions carefully. ' �
16x32x5 � 18x36x5 � 20x40x5
512 648 800
19,200 � 24,300 � 30,000
8 I 8 1 8
40 � 51 � 63
1 1 7-Ys � 2
15(35) � 15(35) � 1
358 I 453 I 560
18 I 23
45 I 45 I 45
i 1 I 1'/z I � 2
t-/z 2 2-/z
START-UP PROCEDURE
(Circled Numbers refer to schematic diagram on
page 9.)
STEP 1. Double Check All Wiring Md Plumbing.
Make sure all wiring is run neatly and safely.
Check all fittings a�d joints ro make sure they
are tight and leakproof.
STEP 2. Isolate The Collector Md Tum On The Cir•
cutation System.
Make sure the flow-diverting valve Qa is in the
closed position, and close isolation valves U7
and Q. Open bypass valve Qs completely.
Turn on the filtra�ion system pump and note the
pressu�e on the pressure gauge ia .
STEP 3. Flush Out The Collector.
With the circulation system still running, open
the drain valve Qs . Also open the isolation
valve on the collector feed line Oe . Leave
closed isolation valve Qi on the return line.
Tum the contraller Qi to the MANUAL ON
position and wait 30 seconds for it to open the
flow-diverting valve Q completely. Close the
bypass valve (s� completely, sending all of the
filtration flow t�irough the collector.
1t
This procedure will purge air and debris
from the collector through the drain valve �s .
When ihe water runs clean, close the drain
valve completely. Leave the pump running.
STEP 4. Pressure Test The Collector
If you have followed the above procedure, all of
the filtration flow will now be diverted into the
collector with no way to return. Double check
all valves to make sure valve Qe is open com�
pletely and valves Qs , Q and Os are com-
pletely closed. The flow diverting valve Q
should still be open, of course.
This accumulation of maximum pressure in
the collector (called "dead-heading") will pro-
vide a thorough pressure test of the collector
loop. While the system is running in this mode,
check all (ittings and connections, and careful�
ly examine the collector for leaks. Repair any
leaks in the Tube Mat with ihe Ouick-Splice'""
Repair Kit, available from Bio�Energy Systems,
Inc. (instructions included in kit.) Thorough
pressure testing eliminates callbacks.
STEP 5. Test All Modes Of The Automatic
Confroller.
A. Move the switch on the controller to the
AUTOMATIC position. Also set the POOL
TEMPERATURE adjusiment to its highest
position.
B. Open Isolation valve � completely, and
o en the bypass valve s half way. Valve
�a should aiready be open.
C. Have an assistant immerse the Collector
Simulator Oz in cold water, while you
check to see if the flow-diverting valve O
closes automatically. It should close com-
pletely within about 30 seconds, and the
entire circulation flow should bypass the
col lector.
D. Nex�, have your assistant immerse the
simulator 2 in warm water (between 90°
and 120°F. . Check to see if the flow-divert-
ing valve Q opens automatically. Flow
will now be sent to ihe collector.
Caution: Do not heat the simulator with a
flame.
E. Slowly reduce the setting of the POOL
TEMPERATURE CONTROL. At some poiN,
depending upon the temperature o( the
pool, ihe flow-diverting valve O should
close again automatically. Make sure this
function of the controller is operating cor�
rectly.
F. Retum the POOL TEMPERATURE� CON-
TROL to a high setting.
t2
STEP 6. Adjust The Flow Rate Through
The Coilector.
A proper flow rate through the collector is
vitally important to the efficient operation of
both ihe collector and ihe circulation system.
To determine the appropriate flow rate, multip�
ly the area of the collector (in square feet) by
05 (our recommended flow rate per square
foot, expressed in gallons per minute—gpm). A
collector with an area of 360 square feet, for
example, should have a flow rate of 18 gpm.
The best way to know whether ihe collector
receives ihe pro er volume of flow is to install
a flow meter is in the feed line after ihe
isolation valve e. Then it is simply a matter oi
adjusting the bypass valve Os until Ihe correct
flow rate is achieved.
Temperature Differences
Under conditions ot bright sunlight a collec-
tor operating at the correct flow rate will dem-
onstrate a temperature difference between in-
let and outiet of about �2°F. Under conditions
other than bright sun, ihis temperature dif-
ference should be more like 6-8°F. The lower
the temperature increase, the more eiticiently
the collector is operating.
STEP 7. Note System Pressure At The Filter
A properly installed collector, 30 ft. long, run-
ning at ihe correct rate of flow will increase the
overall pressure in ihe circulation system by
about 4 to 5 p.s.i. (40 ft. collector with loop re-
turn increases pressure 8 to 9 p.s.i.). Note the
pressure on the pressure gauge ia when the
collector is being bypassed (see S EP 2 of this
section), and compare it with the pressure
reading when the collector is operating. If the
pressure difference exceeds 5 p.s.i., shut down
the system and examine i� care(ully. Contact a
more experienced installer if you fail to find a
problem. Possible problems are undersized
pipe and extended collector length.
NOTE: Though we recommend the addition of
a flow meter, some experienced in-
stallers do nol use them. After ten or
more installations, some installers
establish accurate (low rates without
one. This is done by closing down the
bypass valve until the collector and
return pipe feel cool to the touch.
Collector Height and Pump Size
Note the reading on the pressure gauge
when the system is operating. Multiply this
figure by 2.3. The resulting value is ihe height,
in feet, ihat ihe pump can lift the water. If the
value is not 20% greater than the maximum
collector height, the pump cannot be expected
to lift water up b the collector during start up.
In this case, the pump should be repaired or
replaced.
MAINTENANCE
Your SolaRo(1 collector is designed tor years ot
trouble-free operation with a minimum of maintenance.
DRAINING
In cVimates where treezing occucs, the headers and all.
connecting pipe should be drained for the winter. Make
sure all water is drained (rom the headers and pipe by
closing isolation valves Q and Q and by opening the
drain O. Leave the drain open until ihe last drop o(
water has drained out. Low spots (dips) in the piping may
require local drain ports.
IMPOR7ANT: Freezing temperatures will cause
serious damage to headers and piping which contain
water. (SolaRoll iube mat is impervious to treezing.)
NOTE: Systems can be designed for automatic draim
down, which eliminates the need for a draining
procedure.
Each spring, repeat the star�-up procedure detailed on
pages 71 ihrough 12.
13
;. --
'Lot zz 28749
COSTA MESA BUILDING-5,4PETY DEPARTMENT
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INSPECTIONS
SOIL
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Harold
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BUILDING PE
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COSTA MESA BUILDING•SAFETY DEPARTMENT
P.O. BOX 1200 COSTA MESA. CALIFORNIA 92626
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ADDRESS 975 TRENTOP7 i�]AY a ��07�-7/
n A.P.NO. I"7I'OSZ—�/� P�RMITNO
OWNEF uAEOLD LAEPLEY `�
BUILDING
MAIL SAME ADDRESS 97S TRED?TON Tr1AY
ADORESS
CITY NOL TRACT 5��1' LOT 22 BLOCK
L�ENDER�ION C�.H W /aDD P
x
BHANCH
OWNEF L7�p , T D
aooRess S[dIM POOL VALUE 2400.00
ARCHITECT TEL.. $
OF ENGINEER N .
FIRE
ADDRESS 5871 FIFESTONE BLVD. ZONE TYPE .Gf±OUP
APPROVED ,� y/�,� y( -n/
CONTRACTOq BV l/Yl � DATE U "/
ADDRESS �+(�- FIR�+ST�NP+ DS+VD�
TEL. ZONE NO.OF USE OF NEW
CITY NO. R" I P�� � BUIL�ING ��, SWIN f'�_
STATE 1901� CITY YARDSAPPROVED YARDSAPPROVED
LIC. NO. IIC. NO. MAIN BUILDING ACCESSORV BUILDING
SIZE NO.OF BLDGS. (FROM C/L STREET)
OF LOT NOW ON LOT FROM � FT. FT.
VSE OF �i ' �D (�`�
EXI5TING BLDC3, FT.
NEWBLDG 1'�X�� qOOMS STORIES L.SIDE FT. �4 FT.
EXTERIOR WA4L ROOF N
COVEFING COVERING REAR FT. S FT. G
VSE OF BUILUING AND WORK TO BE PERFORMEO DI5TANCE BET. BET. MAIN &
MAIN BLDC$. ACCESS. BLDGS.
VAR.# DATE
T rp C.U.P.� APPROVED
APPROVE (� /
I hereby acknOwletlge that I have read this application and state /
that tha above intormation is correct antl agree to comply wiih
all laws regulating building consttuction, and I shall not employ
any person in violation of the workman's compensation laws of �
the State of California.
I hereby certify that 1 am properly licensed as a contractor under SQ. FT.
the State ot California Business antl Professions Code, Divisicn 3, THE AMOUNT SHOWN UNDER VA�UATION �5 FOR
Chapter 9, an c�h licenses are in tull force and effect. or I THE PURPOSE OF ESTABLISNING A PERMIT FEE ON�Y:
am exemp rom the provisions ot the State ifornia Business VAIUATION �
antl Profe iong Cotle, Division 3, Chapter PERMIT FEE $ �
Perm tte �t � $ PLAN CHECK $ I/ �
21}00 . 00 ;sa
Authorized Agent �„�/ TOTAL FEE $ �